JGF-5000C+ Banking Milling & Embedding Machine

Equipment Process Use

Function
This machine is designed for milling cavity on ISO bank card body for different modules, and do the testing, glue tape laying, punching and implanting those chips into the milled cavity. Then it will do the personalization for the implanted chips.


Features

Features
●This machine is integrated with glue tape laying, milling, dust collection, cleaning, depth detection, conducting glue dispensing, sheet bonding, module punching, implanting, testing, and personalization.             
●Mould stepping is controlled by servo system and the distance can be set directly. The accurate photoelectric sensor monitoring can recognize the mould automatically.
●Optimized fixture design makes the accuracy of milling depth not be affected by card thickness and dimension.
●Milling track can be written according to the model and shape of chips, so it’s easy to change the parameter.
●Two groups of independent X,Y,Z working stations can adjust the center place and depth of milling process individually.
●Special tool changing program makes tool changing faster and more convenient.
●Depth detection device is able to do real-time monitoring.                                        
●Dispensing process is worked by special plain construction and several heating head which can solve the problem of high temperature glue. It’s no need to adjust the flat when changing the welding head.
●The chip is picked and placed by high accurate servo composite module and the position can be set directly.
●Special design for hot press stations makes the module without tackless. It’s no need to adjust the flat when changing the welding head and several hot press heads keep the quality of implanting.
●Cards are transferred through belt driven by servo motor to ensure the safety and stability of the machine.                                                 
●Friendly interface software makes the machine in easy operation and maintenance.
●ATR detecting device can keep the implanting result in high quality.
●Special structure and detection can avoid double card drawing very well.
●High capacity magazine for 2000pcs cards/time.
●Personalized system realizes the writing and implanting be finished in the same machine.
●Outfeeder is adopted by smart auto transferring system which is easier to operate.

Technical Parameters

    Tech.Specification
    Dimension: H1870*W1610*L5180mm                                                 
    Weight: about3300kg                                                     
    Electric: AC380V 50/60HZ 25A                                                   
    Power: 12.0KW                                                     
    Compress Air: 6 kg/cm2                                                 
    Air Consumption: 250L/min                                                  
    Control Method: PCB positioning + PLC control                                                 
    Servo Precision: X, Y=0.0125mm                                                 
    Tolerance: 0.01mm                                                 
    Operator: 1 person                                                  
    Output: Contact card>5000 card/hour    DI>4000 card/hour

Online message

2/F,3 Building,LeBao Industrial Zone,FengXin Road,GuangMing New District,Shenzhen,China 518107

+86 0755 27961335/+86 0755 27962729

yq.liu@jinguantech.com
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